Aditya Technologies

Ladle Car Weighing System

ADITYA TECHNOLOGEIS solutions for scrap and ladle car weighing base on our robust and highly temperature compensated load cells and weigh modules paired with our transmitters, indicators and wireless options. High impact forces, harsh environment and extreme temperature are the key challenges of the application not every supplier can handle. Because of our long experience in the metal industry, you can rely on us to provide the best solution for your specific demands.

Durable Load Cells for Harsh Environments

ADITYA  TECHNOLOGEIS  load cells and weigh modules are optimized for the demands of scrap and ladle car weighing application: 300 % ultimate overload, temperature compensation available up to 200°C, high ingress protection rating and various options for cables, connectors and fire sleeve protection to choose from. Paired with our state-of-the-art transmitters, indicators and communication options MEASUREDI solutions deliver high weighing accuracy and long-term reliability.

Key Features

  High accuracy

  Wireless transmission of the weight to PC (or) PLC

  Civil work is most minimum

  MOBIRAIL based static weighing of ladle cars

  Suitable for tough environmental conductions

  Mechanically rugged design

  High resistance to the influence of temperature

  MOBIRAIL is modular based weighing structure

 

 

Ladle Turret Weighing System

Ladle turret scales are used for example in continuous casting facilities where the liquid steel is cast into continuous strands. The weighing equipment is used in the ladle turret, tundish and outgoing roller table to determine the weight and control the process.

Our turret scales are very robust to withstand the large impact and shock load, our high temperature load cell are suitably designed and fit in to be turret application with wire and wireless inter connectivity.

The turret bar can withstand up to 200 Degree C without any external insulation.

The turret bar can be manufactured to cater the specific requirement of high temp with air burging and ceramic and insulating materials

The incredibly robust ladle turret scales are manufactured for the prevailing harsh ambient conditions. They are not affected by shock, interfering forces or huge fluctuations in temperature.

Key Features

• High accuracy and reliability
• Mechanically Rugged design
• High resistance to the influences of temperature
• Suitable for tough environmental conditions
• Turret bar can withstand up to 200 Degree C
• Wireless transmission of the weight to PC( or) PLC

 

Pitless Wagon Tippler Weighing System

 

Conventional wagon tippler weighing system is a pit type design that will be embedded below the wagon tippler table. Wagon tippler foundation level will be lowered to accommodate the load cells which involves reducing the civil
 
Above the load cell the wagon tippling platform will be placed and above the platform the loaded wagon will be placed for weighing in order to obtain gross weight of the Loaded wagon.

After tippling again, the same set up will be placed above the load cell arrangement in order to obtain the tare weight.

Bottlenecks & Challenges : 

Heavy impact of load will be often placed above the load cell, including wagon tippler table mechanism

Due to invariable lubricant and mechanical disorders the additional load impact will adversely act above the load cell causing damages to the load cells. This tends often in changing of load cells with recurring cost for procurement of additional load cells and re stamping charges for each time of replacing damaged load cells.

Entire table to be to be dismantled to do the civil work  

The above exercise is a challenge in which lot of cost involved

Leads to unnecessary shutdown. Leads to loss in productivity.

The overall time consumed for installation will be to the tune of 20 to 30 days

The normal shutdown period is required for installation is 1 month

SOLUTION PROVIDED BY ADITYA TECHNOLOGIES

To overcome the conventional pit type wagon tippler weighing system we delivered new concept “I TRACK” COMBI based wagon tippler weighing system.

ADITYA  system is a sophisticated & elegant type wagon tippler weighing system needless to go below the wagon tippler 

On above the top of the platform we will install our “I track “  instrumental track  (existing rail is being converted in to an instrumental rail) the existing weigh rail around will be bifurcated and dismantled in four equal parts measuring 4.5 meter each

we will be fixing our ADITYA  make instrumental wagon tippler weighing system on top of the table replacing the rail for the length and making the rail as it is continuous

4.5 meters 2 no’s of axle (four wheels) will be placed in the one part and another 2 no’s of axle (four wheels) will be placed in the other part of the bifurcated rail

Totally eight no of wheels or 4 no’s of axle’s will be installed upon our instrumental wagon tippler weighing system further the weigh rail will be connected to the junction box.


Those viable signals obtained from load cells through wireless device and the fine weighment will be displayed in the weighing indicator along with the system we will also supply the jumbo display system for the betterment in monitoring the actual weighment displayed in the weighing indicator/ controller.

Key Advantages:

1)   No Civil Work

2)   Pitless Design

3)   Installation of the Wagon Tippler Weighing System within 24 hours (shutdown period only one day)

4)   Accommodate with all types of Wagons.

5)   Hassle free wireless data transmission

6)   Rugged design, Suitable for harsh environments

 

Additional Information:

• Item Code: ADIWAGONTIPPLER
• Production Capacity: 10 Per Month
• Delivery Time: 45 DAYS
• Packaging Details: As Per Site Condition

ONLINE COIL WEIGHING SYSTEMThe   design will allow you to operate the   coil weighing scale with a minimum lifting the coil, this   will reduce the time required for the  lift   weighing   coil .  The design being    consider keeping in mind that the coils are being running on   the rail in which we shall make a weigh zone where you stop coil for either marking or binding. In this portion the   coil stays for a while. this can be used  to  initiate  the  weighing once the  binning or marking work is  over . Featurescapable to withstand  dynamic forces,  high lateral forces, shear stress & bending effect  Weighing system can be installed in the existing production lineWeighed data can be fed to data management software to generate  production report and automatic label printingExisting automated movement of the coil carrying trolley can be modified to include inline weighing operation thus reducing human involvement and increasing throughput

Additional Information:

• Item Code: A2030C
• Production Capacity: 50
• Delivery Time: 30 DAYS
• Packaging Details: Customized Size based on requirements

Conventional wagon tippler weighing system is a pit type system that will be embedded below the wagon tippler table.

wagon tippler table, they will raise the column further they will develop triphoid arrangement above the column the triphoid arrangement they will fix up the load cell.

Above the load cell the wagon tippling platform will be placed and above the platform the loaded wagon will be placed for weighing in order to obtain gross weight of the Loaded wagon.

After tippling again, the same set up will be placed above the load cell arrangement in order to obtain the tare weight.

Bottlenecks & Challenges : 

Heavy impact of load will be often placed above the load cell

Due to invariable lubricant and mechanical disorders the additional load impact will adversely act above the load cell causing damages to the load cells. This tends often in changing of load cells with recurring cost for procurement of additional load cells and re stamping charges for each time of replacing damaged load cells.

The above exercise is a challenge in which lot of cost involved

Leads to unnecessary shutdown. Leads to loss in productivity.

The overall time consumed for installation will be to the tune of 20 to 30 days

The normal shutdown period is required for installation is 1 month

To overcome the above issue the ADITYA TECHNOLOIGES  have introduced New consistent & cost effective instrumental wagon tippler weighing system


ADITYA  system is a sophisticated & elegant type wagon tippler weighing system needless to go below the wagon tippler 

On above the top of the platform we will install our ADITYA  instrumental wagon tippler weighing system the existing rail is being converted in to an instrumental rail the existing weigh rail around will be bifurcated and dismantled in four equal parts measuring 4.5 meter each

we will be fixing our ADITYA  make instrumental wagon tippler weighing system on the existing rail.

4.5 meters 2 no’s of axle (four wheels) will be placed in the one part and another 2 no’s of axle (four wheels) will be placed in the other part of the bifurcated rail

Totally eight no of wheels or 4 no’s of axle’s will be installed upon our instrumental wagon tippler weighing system further the weigh rail will be connected to the junction box.

The wireless device will transmit all of those viable signals received from the load cells concealed under our instrumental wagon tippler weighing system exactly beneath 4.5 meter bifurcated rails to the control room.

In the control room the wireless receiver device will receive those viable signals from the load cell and the same will be connected to the weighingment indicator / controller the indicator

Those viable signals obtained from load cells through wireless device and the fine weighment will be displayed in the weighing indicator along with the system we will also supply the jumbo display system for the betterment in monitoring the actual weighment displayed in the weighing indicator/ controller.

Once the wagon have been placed upon our instrumental wagon tippler weighing system the gross weight of the wagon will be recorded in the weighing indicator / controller.

The same will also be transferred to the nearby system through our unique software once the material is being unloaded from the wagon upon placing back the wagon in our instrumental wagon tippler weighing system.

The tare weight of the wagon will be recorded and the same will be displayed as a tare weight in the weighing indicator / controller and the same can also be transferred to the nearby Computer through our unique software.

Additional Information:

• Production Capacity: 5 system per month
• Delivery Time: 45 DAYS

ADITYA  billet weighing solutions supports conveyor weighing as well as installations that require the billets to be lifted for weighing. The main concerns in steel production are high temperatures, harsh environment and how to synchronize lifting of the billet in order to perform the weight measurement in a fast, secure, and stable manner. Our extensive experience in the metal industry allows us to understand your specific needs and to be your partner offering full on-site installation, commissioning and technical support.

 

Robust Constructions for Reliable Operation

The ADITYA  billet weighing solution is a fully integrated system with a documented yield increase that gives the customer an improved return-on-investment (ROI). Our high accuracy billet weighing system supports conveyor weighing applications and installations that require the billets to be lifted for weighing.

 

The Smart and Robust Design of the Customized Load Cells

The ADITYA  billet weighing system consists of one customized is placed under each foot of the lifting table of the billets. As the mechanical system lifts the billets, the weight of the complete table is not supported by the load cells, thus the dead weight is minimalized.  Robust design, high ingress protection rate and ambient temperature compensation of up to 200°C, make these load cells suitable for all billet factories. We also supply robust junction boxes and transmitters supporting many communication protocols, allowing us to offer you complete and reliable systems for this demanding industry to protocols only for simplicity

Key Benefits :

Typical accuracy of ±0.1% FSD or better

Robust construction for reliable operation

Full on-site installation, commissioning and support

 

 

 

Additional Information:

• Item Code: ADIBILLET
• Production Capacity: 10
• Delivery Time: 30 DAYS
• Packaging Details: As Per Site Requirments

Ladle Turret Weighing System

Ladle turret scales are used for example in continuous casting facilities where the liquid steel is cast into continuous strands. The weighing equipment is used in the ladle turret, tundish and outgoing roller table to determine the weight and control the process.

The incredibly robust ladle turret scales are manufactured for the prevailing harsh ambient conditions. They are not affected by shock, interfering forces or huge fluctuations in temperature.

Increase Safety an Efficiency in your production process by installing a Ladle Weighing System

Knowing the precise net weight of each ladle will allow you to: 

Ø  Supervise and control the whole steel making process with certain knowledge of the amounts and locations of Pig Iron and Steel within the process

Ø  Calculate the most efficient amounts of Scrap and Alloys to be used

Ø  Reduce spillage during the filling and pouring process

 

MEASUREDI High temperature load cell 40 – 200 ton are installed between the base structure and the weighbridge, without need for modifications of the ladle supporting geometry 

 

WEIGHING ACCURACY: 

 

The solution allows the total weight of the ladle to be measured with an accuracy up to ± 0,1 % of Full Scale.

 

BENEFITS:

 

1)  Simple installation – No double frame needed

2)  Suitable for very harsh environments.

3)  Maintenance free – No additional bumpers or lift off protection.

4)  Compact design reduces shunt force influences from dust and slag

 

 

 

Additional Information:

• Item Code: ADIGI4498
• Production Capacity: 30 PER MONTH
• Delivery Time: 30 DAYS
• Packaging Details: AS PER SITE

Torpedo Ladle Car Weighing System

Improve the profitability and security of Your Blast Furnace by installing a weighing system for Torpedo Ladle Cars

Every day some thousands tons of pig irons are leaving the Blast Furnace in the direction of the Steel plant. The Weighing Track monitors that movement by measuring the Torpedo weight:

1)          Directly at the tapping position of the Blast Furnace.

2)          By weighing half of the entire Torpedo Car.

3)          As a static weighing system during tapping.

 

Knowing the precise net weight of each Torpedo Car will allow you to:

 

1)  Optimize the material flow to the steel plant, now that you are able to transmit the net weight of pig iron arriving there, at any early stage

 

2)  Accurately and consistently fill each Torpedo Car, because the net weight of pig irons arriving from the Blast Furnace can be adjusted.

 

3)  Control the Growth of tare load before tapping starts, you manage the slag deposition onto the refractory surface, leading to optimized maintenance cycles.

 

4)  Optimize the maintenance cycles of Blast furnace, by using the information of the weighing system, for example by supervising the tapping masses and flow rates over longer periods.

5)  Operate in a safer environment. The reliable, weight. dependant, overfilling control contributes to a safer tapping process

 BENEFITS:

1)  Reduced Civil work.

2)  Complete installation can be executed in an extremely short time

3)  All Torpedo Car types and rail profiles are suitable.

4)  High accuracy & reliability

5)    Mechanically rugged design

6)    High resistance to the influences of the ambient temperature

7)  Particularly suitable for harsh environmental conditions

8)  Hassle free installation

9)  Robust maintenance free system

10)   Full onsite commissioning and support

Additional Information:

• Item Code: ATTORPEDO
• Production Capacity: 5
• Delivery Time: 45 DAYS
• Packaging Details: As Per Site Conditions

 

The Ladle Car Weighing System  ADITYA  TECHNOLOGEIS's scrap and ladle car weighing systems are based on our reliable, highly temperature-compensated load cells and weigh modules in conjunction with our wireless choices, transmitters, and indications. Extreme temperatures, harsh environments, and high impact forces are the main application problems that not all suppliers can manage. You can count on us to deliver the finest solution for your unique needs because of our extensive experience in the metal business. Sturdy Load Cells for Tough Conditions The load cells and weigh modules of  ADITYA  TECHNOLOGEIS are tailored to meet the requirements of scrap and ladle vehicle weighing applications. A strong ingress protection rating, temperature compensation up to 200°C, a 300% ultimate overload, and a variety of cable, connection, and fire sleeve protection options are also available. Combined with our cutting-edge communication choices, indicators, and transmitters High weighing precision and long-term dependability are provided by MEASUREDI solutions. Important Features High precision Weight transmission via wireless to PC (or PLC) The least amount of civil work Ladle vehicle static weight based on MOBIRAIL Ideal for demanding environmental conditions robust design that is mechanical High resilience to temperature effects I TRACK is a weighing system that is modular in nature.

Additional Information:

• Port of Dispatch: Chennai
• Production Capacity: 300 Tons
• Delivery Time: 60 days
• Packaging Details: wooden box with good packing